The design of the disassembly system must consider the analysis of potentially explosive atmospheres (ATEX) 1 of the area around the battery pack and, if necessary, adopt tools enabled to work in the corresponding ATEX zone.
5. Conclusions Using the example of the Audi Q5 Hybrid battery system, a planning approach for the disassembly of electric vehicle batteries has been demonstrated. Based on a priority matrix, a disassembly sequence for the Q5 battery system has been derived.
The disassembly of lithium-ion battery systems from automotive applications is a complex and therefore time and cost consuming process due to a wide variety of the battery designs, flexible components like cables, and potential dangers caused by high voltage and the chemicals contained in the battery cells.
The analysis highlights that a complete automatic disassembly remains difficult, while human-robot collaborative disassembly guarantees high flexibility and productivity. The paper introduces guidelines for designing a robotic cell to disassemble a battery pack with the support of an operator.
Due to the great difficulty of disassembling electric vehicle batteries and the small operating space in part of the disassembly process, which makes it difficult for the robotic arm to operate, it is difficult to automate the disassembly process entirely.
Current battery packs are not designed to be disassembled, spaces between modules are narrow, and joint technologies are mostly irreversible (e.g., glued parts, welded plates, one-way screws), bringing to a difficult non-destructive disassembly.
A Virtual Robotic Disassembly System for Retired Power Battery …
This topic is based on RobotStudio virtual simulation platform to build a decommissioned battery pack simulation disassembly workstation, which consists of an ABB …
Semi-autonomous Robotic Disassembly Enhanced by Mixed Reality
Through a case study focused on EV battery disassembly, SARDiM integrates Mixed Reality, object segmentation, teleoperation, force feedback, and Variable Autonomy. ...
Challenges in the Automated Disassembly Process of
The results show that the optimization of disassembly strategies must also be used as a tool in the design phase of battery systems to boost the disassembly automation and …
Design for Assembly and Disassembly of Battery Packs
disassembly and modularity point of view to establish what solutions are of interest. Based on the evaluation, an "ideal" battery is developed with focus on the hardware, hence the housing, …
Towards reuse and recycling of lithium-ion batteries: tele-robotics …
2 Related work. Methods of battery disassembly can be broadly categorised into fully-manual, fully-autonomous, and semi-autonomous approaches. Given the hazards that EV …
Assessment of the automation potential of electric vehicle battery ...
Mechanical, Industrial & Systems Engineering Faculty Publications Mechanical, Industrial & Systems Engineering 4-1-2021 Assessment of the automation potential of electric vehicle …
Revolutionizing Battery Disassembly: The Design and …
Unfortunately, current execution systems using end-to-end networks and high-precision sensors have difficulty in meeting the millimeter-level control accuracy required for …
Intelligent disassembly of electric-vehicle batteries: a forward ...
For instance, in a human-robot collaborative disassembly system, to maximize the economic and environmental benefits, one needs to determine (i) what are the best …
Field Study and Multimethod Analysis of an EV Battery System Disassembly
Based on a disassembly experiment of a plug-in hybrid battery system, we present results regarding the battery set-up, including their fasteners, the necessary …
Optimal Strategy of Disassembly Process in Electric Vehicle Battery ...
The automatic disassembly of electric vehicle battery has always been a key issue in the field of electric vehicle battery recycling. This paper proposes an optimal strategy of disassembly …
Robotic Disassembly of Electric Vehicles'' Battery …
Manual disassembly of the lithium-ion battery (LIB) modules of electric vehicles (EVs) for recycling is time-consuming, expensive, and dangerous for technicians or workers. Dangers associated with high voltage and thermal …
Robotic Disassembly Platform for Disassembly of a …
Efficient processing of end-of-life lithium-ion batteries in electric vehicles is an important and pressing challenge in a circular economy. Regardless of whether the processing strategy is recycling, repurposing, or …
Separation of adhesive joints of pouch cells in the context of battery ...
Over the next decade, demand for electric cars is expected to grow rapidly. This will initially lead to an increase in demand for raw materials for battery production and, in the …
Robot Assisted Disassembly for the Recycling of Electric Vehicle ...
Table 1: Disassembly steps for the Audi Q5 Hybrid battery system Step no. Disassembly step Necessary tool I Unscrew covers (1), (6) and casing bottom (12) Screwdriver …
Construction of a Demonstrator for Artificial Intelligence …
One system is responsible for the separation and screwing processes within the dismantling of battery systems, while the other system handles the removal of corresponding …
A Virtual Robotic Disassembly System for Retired Power Battery …
Taking the intelligent disassembly of retired power battery pack as the research object, a virtual robotic disassembly system is constructed. The system consists of a multi …
Intelligent disassembly of electric-vehicle batteries: a forward ...
Moreover, some special disassembly requirements, such as disassembly in a heating system, freezing airs, or even solvent, prevent fine disassembly operations, interaction, …
What Does a Battery Control Module Do? Functions, Repair Tips, …
The battery control module (BCM) monitors battery cells using sensors for voltage, temperature, and current. It collects real-time data to guide charging and discharging decisions. The BCM …
Recycling Li-Ion Batteries: Robotic Disassembly of Electric Vehicle ...
Abstract. This paper presents the application of robotics for the disassembly of electric vehicle lithium-ion battery (LIB) packs for the purpose of recycling. Electric vehicle …
State-of-the-Art Battery Disassembly towards
The disassembly of battery systems is a particularly relevant process in the battery cycle. It forms the starting point for reuse, remanufacturing, and recycling paths . These downstream paths …
Artificial Intelligence in Electric Vehicle Battery …
AI has excellent potential in EV battery disassembly. To evaluate AI applications in the EVB disassembly process, this survey has provided a more systematic summary of AI applications in EV battery …
State-of-the-Art Battery Disassembly towards
The disassembly of battery systems is a particularly relevant process in the battery cycle. It forms the starting point for reuse, remanufacturing, and recycling paths .
Intelligent disassembly of electric-vehicle batteries: a forward ...
Retired electric-vehicle lithium-ion battery (EV-LIB) packs pose severe environmental hazards. Efficient recovery of these spent batteries is a significant way to …
Disassembly of Electric Vehicle Batteries Using the Example of …
The disassembly of lithium-ion battery systems from automotive applications is a complex and therefore time and cost consuming process due to a wide variety of the battery …
Human-robot collaboration disassembly planning for end-of-life …
To efficiently disassemble power batteries, a human-robot collaboration model to minimize the completion time is developed by integrating optimization problems containing …
Analysis of the Variety of Lithium-Ion Battery Modules and the ...
Battery management system (BMS) The BMS is an independent control unit that monitors and controls the complete battery system activities and therewith ensures safety and …
Revolutionizing Battery Disassembly: The Design and …
AI [17]–[20], this paper designs a battery disassembly au-tonomous mobile manipulator robot system, BEAM-1, with autonomous perception, automatic planning, precise execu-tion and …
End-of-life electric vehicle battery disassembly enabled by …
However, the HRC-based disassembly system leverages the synergistic strengths of humans and robots, combining human dexterity, high perception, and intelligence …
Robotics for electric vehicles battery packs …
This paper analyses the use of robotics for EVs'' battery pack disassembly to enable the extraction of the battery modules preserving their integrity for further reuse or recycling. The analysis highlights that a complete …
Challenges in the Automated Disassembly Process of Electric
efficiently disassemble batteries without causing damage is a complex task. Second, the monitoring and control systems required to ensure safety during automated disassembly are …
(PDF) Disassembly of Electric Vehicle Batteries Using the …
The main parts of the Audi Q5 Hybrid battery system are shown in Fig. 4 and Fig. 5, where the parts are labeled with a number later used for reference. mechanically. The main aim of the …
Analysis of the Variety of Lithium-Ion Battery Modules and the ...
Within this paper the initial steps for the realisation of an agile automated system for battery module disassembly will be presented. The state of the art battery modules need to …
A novel disassembly process of end-of-life lithium-ion batteries ...
Model-based battery disassembly system. The objective of battery disassembly is to unpack the shells and extract the critical materials in a safe and efficient way. It can be believed that the …
Robotic disassembly of electric vehicle batteries: Technologies …
An RD system for EV batteries is generally comprised of two primary components: an execution system and a disassembly planning system. The execution system, …
Robotic Disassembly of Electric Vehicles'' Battery Modules for
Manual disassembly of the lithium-ion battery (LIB) modules of electric vehicles (EVs) for recycling is time-consuming, expensive, and dangerous for technicians or workers. …
P3000 Code
Begin by checking the battery connections for any corrosion or looseness. Clean and tighten as necessary. Test the battery and alternator to ensure they are functioning properly. Replace if …
Assessment of the automation potential of electric vehicle battery ...
Disposing EV batteries in landfills is the worst end-of-life treatment method because of the expensive materials wasted, and the negative environmental impact due to the …